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2G Kids will be kids, engines will die as a result

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kenamond

DSM Wiseman
3,226
62
Feb 15, 2006
Los Alamos, New_Mexico
So, I had handed down my 2gb DSM to my son (Kyle, 17) on the condition that he'd get it running well. It was my DD up until 2016 when I threw in the towel and got a new DD.
He kept his end of the bargain and had it (mostly) running like a champ, but he ended up running the engine dry of oil (massive leak at the oil filter gasket, not his fault). The engine stopped this past Friday, the day before his high school graduation. Crushed him, because he LOVES this car as much as I do (he literally grew up in this car from infant to young adult). He was working on the car, learning about its various systems over the past year, fixing boost leaks, etc. Although the car should be totaled and scrapped, that's not how I roll. I LOVE this DSM, so we're going to salvage it!!! He has all summer, after all.
So we're going through triage. The car is stranded, curbside, 100yds from our house, downhill from our side street (it died pulling into our side-street, so he had to roll it back downhill to park it), but he can still ferry tools/parts back and forth.
The idea is to strip the motor down to the block just to see what the cams, valves, cylinder walls and pistons/rings look like. Trying to start it, it lacks the "thumps" which makes me think there's no compression. He got the exhaust manifold off tonight but has to drain the coolant and fuel before yanking the turbo, radiator, intake plumbing, fuel rail and IM/head. We want this to be as cheap as possible before having it towed to a shop to pull what's left of the motor - we simply don't have the room in my garage to pull the motor with a cherry picker.
We're going back and forth about whether to (1) buy a used 4G63T and rebuild it, (2) buy a rebuilt 2.0L motor, or (3) buy a rebuilt 2.3L stroker. I'm leaning for the first option. Before the motor went, we were talking about building a 2.3L over the summer - I had 140k miles on the motor and compression was dwindling, so rebuilding and upgrading made sense - but blowing the existing motor added a lot of $$$ to the picture, so we have to re-evaluate.
We were at the point of getting ECMLink, upgrading the FP and injectors and adding FMIC - that's where I was in my build progression when I set the car aside for a new DD 4Runner in 2016.
After all that, my questions are:
(1) What are the best engine build threads out there? We'd change all seals, bearings, belts, pulleys, etc., but I've never rebuilt an engine and would likely forget something - and my son learned what he knows from me. No clue what's salvageable from the top end yet - the motor was oil-starved for about a mile, but the last few hundred yards were up hill.
(2) How do we find a used 4G63T motor that we can trust to just be high-mileage but otherwise good? It's all on-line nowadays and they can lie about mileage, etc.
(3) Who are the current, dependable rebuilt 4G63T vendors, if any, or what should we look for? It's my son's time if he can do the rebuild, but he's super-new to this and could make critical mistakes. A safer option is buying a built motor...at a price.
(3) Is it even practical to consider a built 2.3L 4G63T? I haven't done the research. I think that dream went up in a puff of smoke. My son found a place that sold all the 2.3L stroker parts (crank, rods, pistons, etc.), but it was $3k, so who knows what a built motor costs.
A used motor seems to be around $2.3k. Rebuild parts for a stock 2.0L add up to a couple grand, give or take.
Anyway, we were prepared to rebuild a 2.0L 4G63T into a 2.3L over the summer. Now we're wondering how to keep this DSM alive.
Thanks for whatever knowledge y'all can share!!!
 
Download or buy a Factory Service Manual and study the engine section.

These motors are not hard to rebuild, and if you had that manual, it would tell you a lot. The thread above is a good one and if you have questions, this is the right place to ask them.

I build these motors for fun and although they are particular in some things like timing a DOHC motor, it still isn't a hard thing to do. You probably don't have all of the tools to check crankshaft journal diameters and cylinder bores but they aren't absolutely necessary if you are on a budget. A lot of machine shops could run a bore gauge down 4 holes and give you some numbers pretty cheap (or free) so you can know if you need to bore or can go back with some stock pistons.

Any questions you have about rebuilds can get answered here by any number of respected members.
Thanks for SAVING A DSM!!! :thumb:

THIS link from Chris and Steve should be helpful.
 
I'm in a bit of the same situation as you, although it was high mileage and a broken timing belt instead. I had it towed home and then it was up to me to get it up the driveway and into the garage. My engine still cranked, so I just used the starter to pull it ~50ft up the drive (with the clutch switch disabled and a charger on the battery). I never thought I'd get the engine out with a cherry picker in my tiny single car garage, but I did without too much difficulty. Then I made a rolling chassis and pushed it back outside to give me some room to work on the engine.

I didn't want to trust some used engine, so I'm rebuilding it myself. I've been watching a lot of Jafromobile's YouTube videos along with resources on this site, which has been a big help. Currently the block/crank/head are at the machine shop with no end in sight on that front (8 weeks lead time). Probably going to be $1000 - $1500 for machine work.

Parts are starting to become scarce so plan ahead if you plan a rebuild yourself. ARP head studs, at least for the 6 bolt, are on backorder. I was fortunate enough to snag a timing belt tensioner before the recent run on them. So depending on which engine you decide to go with, you may have some difficulty locating an OEM tensioner. Hopefully 2gb's are a little easier to find parts for!

You are a brave man to give a 17 year old a turbo DSM, but I'm a bit jealous in the fact that your son is following in your foot steps. My 17 yo hasn't even begun to get his driver's permit! When he does drive, it won't be the Talon as he has shown exactly zero interest in it.

Good luck on your rebuild/replacement. Both you and your son will have gained immense knowledge and skills (maybe tools too) when it's all said and done.
 
Oil starvation will always chew the bearings (rod and mains) and probably score the heck out of the cam journals and the cams too depending on how severe it was. Oil pump will also be beat up.

It's not very complicated rebuilding these engines but I have done it multiple times in 20+ years so I may be the wrong person to say it. The tricky parts are making sure you set your crank end play right...install the bearings correctly and follow the typical engine rebuild ABCs. Be clean....meticulous and importantly...organized.

Inattention can cost you hundreds of dollars like forgetting to install or blockoff oil squirters or not setting your cam timing right.

Get the FSM and get to wrenching. Ask questions if you're unsure.
 
A 2.3 is a waste of just about everyone’s time. Especially a stock type vehicle like yours. Ditch the seven bolt, get a six bolt and do it yourself. Or go the easy route and buy a running donor car(non turbo 1g) and use that engine. Do the timing belt and water pump and go.

It is a simple four cylinder engine. Not a space rocket. Don’t be scared and learn something. Bond with your kid.
 
I love the father son/daughters that we have on here. Pass on the knowledge and teach, LEARN and have fun! Biglady nailed it, thanks man!
 
In the years passed myself/ daughter combo put together some dsm swaps on weekends and downtime. Honestly if it starved the oil and seized I would not bother. Unsure of your location but the jdm engines that we get here in New Jersey and very 👍. Just swap out the sensors and do the maintenance while it’s out. Jdmenginedepot, jdmenginezone where the two locations that we used on both dsms and Nissan engines. Recently we purchased an evo3 engine and it was in great shape(compression tested and leak down tested on site) keep the love in family and wrenches because in the future they will be great wedding stories(females) and beer talk(males)
 
When I took the jump and rebuilt my first motor, this was the thread I lived by: https://www.dsmtuners.com/threads/project-rely-on-ability-6-bolt-rebuild.276707/.

One of the best/most useful in my opinion! Make sure to read it through three or four times. 👍🏽

Bryan
Dat240zg
Sorry for the delay in responding, but thanks a million! We managed to tow the car with straps up onto our side-street (dead end) and on level ground.
We don't have the room to cherry-pick a motor out of the car in my 2-car garage (1-car considering extra "necessities"), so we're doing this with the car outside. Plan is to rent a cherry picker and engine stand as needed and take over my garage for the rest, as long as it takes.
Since my son got the xfer case off yesterday, we're close to pulling the motor. He has to separate the tranny/block and there are a few hoses to label/snapshot/disconnect. Having trouble with the turbo oil feed line, but we can pull the motor with the turbo attached if all else fails.
General idea from now-on is kinda complicated since things are on the street. (1) cherry pick the motor from the car, (2) get the car off of the jack stands and shove/tow it out of the way of the cherry picker, (3) let the motor down onto a custom-built motor skate board (2x4 lumber and rubber inflated dolly wheels), (4) shove/push/tug the motor skate board down/up hill into my garage, (5) take the head and oil pan off and do damage assessment and (6) "go from there" based on what we find out from (5). Re-assembly of whatever is going back into the car will happen on a rented engine stand, but we'll probably tear down the head and crank on my garage floor over cardboard (no engine stand).
I have no idea what to expect. If the motor can be rebuilt, we do a full long block rebuild. Otherwise, we find a donor motor and rebuild that.
Regardless, this is gonna be a super fun summer! I've never rebuilt a motor and have wanted to since I was 10 years old or so, so doing it with my 17-year-old son will be memorable and (hopefully) successful.
 
Download or buy a Factory Service Manual and study the engine section.

These motors are not hard to rebuild, and if you had that manual, it would tell you a lot. The thread above is a good one and if you have questions, this is the right place to ask them.

I build these motors for fun and although they are particular in some things like timing a DOHC motor, it still isn't a hard thing to do. You probably don't have all of the tools to check crankshaft journal diameters and cylinder bores but they aren't absolutely necessary if you are on a budget. A lot of machine shops could run a bore gauge down 4 holes and give you some numbers pretty cheap (or free) so you can know if you need to bore or can go back with some stock pistons.

Any questions you have about rebuilds can get answered here by any number of respected members.
Thanks for SAVING A DSM!!! :thumb:

THIS link from Chris and Steve should be helpful.
Thanks! I'd read through my Haynes manual back in the day on rebuilding just out of curiosity and re-read it last week, but I'll get a factory service manual - so many more details!
I've daydreamed about rebuilding these motors as a side job, mostly because I love 'em, offering exhaust mani, 02 housing and turbine housing porting services, etc. There are way too many worse ways to spend your time. I'm not past the option of buying two used motors, rebuilding the first (learning), rebuilding the 2nd better than the 1st (doing it right based on the 1st experience) and then selling the first motor (or polishing it and building a living room table around it (saw that for a Lamborghini V12 once, but it was an office desk)). I like this model, using your kids as the Guinea pigs and then applying that knowledge to the "real problem". Last time, it was all of the woodworking to build a car subwoofer enclosure :).
Anyway, I agree that I can trust this form with questions. I'll certainly feed back what I've learned into this community, too.
 
I'm in a bit of the same situation as you, although it was high mileage and a broken timing belt instead. I had it towed home and then it was up to me to get it up the driveway and into the garage. My engine still cranked, so I just used the starter to pull it ~50ft up the drive (with the clutch switch disabled and a charger on the battery). I never thought I'd get the engine out with a cherry picker in my tiny single car garage, but I did without too much difficulty. Then I made a rolling chassis and pushed it back outside to give me some room to work on the engine.

I didn't want to trust some used engine, so I'm rebuilding it myself. I've been watching a lot of Jafromobile's YouTube videos along with resources on this site, which has been a big help. Currently the block/crank/head are at the machine shop with no end in sight on that front (8 weeks lead time). Probably going to be $1000 - $1500 for machine work.

Parts are starting to become scarce so plan ahead if you plan a rebuild yourself. ARP head studs, at least for the 6 bolt, are on backorder. I was fortunate enough to snag a timing belt tensioner before the recent run on them. So depending on which engine you decide to go with, you may have some difficulty locating an OEM tensioner. Hopefully 2gb's are a little easier to find parts for!

You are a brave man to give a 17 year old a turbo DSM, but I'm a bit jealous in the fact that your son is following in your foot steps. My 17 yo hasn't even begun to get his driver's permit! When he does drive, it won't be the Talon as he has shown exactly zero interest in it.

Good luck on your rebuild/replacement. Both you and your son will have gained immense knowledge and skills (maybe tools too) when it's all said and done.
Wow. Very similar circumstances! Bad motor, 17 year old son!
My son is a poster child for "good". His other car (which he'll sell to help finance this) is a 2011 Nissan Murano. He wasn't like me with a car at 16 (I dared my tires and the pavement to let me down in a corner - they failed me more than once). He's a good egg.
But he literally grew up in this DSM, took high-ish-G turns (can't go 100% with baby on board), baby-giggling, etc. Then, all of the sudden, he was 17.
He and I had been working on this car for a couple of months, getting her back to proper order (better intake couplers, SMIC pinhole fix, TB gaskets, injector seals, ex mani gasket/studs/nuts, knock sensor (OMG!), plug wires, coils, etc.). The car was running "properly".
I got to take him on an "aggressive" 5 mile drive at one point, driving it the way it should be driven, edge of the traction circle, balls out...partly because I'd been driving a 4Runner for 5 years but mostly because the car was healthy once again and ... nostalgia!! Then she died, day before his graduation :(
Nostalgia aside, it's great to hear a similar story that includes hopeful statements. I realize that the machining might have a backlog. I realize that parts might be scarce. My son might care more about timeline since he may want to go somewhere else for school, but it won't stop me on the project - I've got time.
 
Oil starvation will always chew the bearings (rod and mains) and probably score the heck out of the cam journals and the cams too depending on how severe it was. Oil pump will also be beat up.

It's not very complicated rebuilding these engines but I have done it multiple times in 20+ years so I may be the wrong person to say it. The tricky parts are making sure you set your crank end play right...install the bearings correctly and follow the typical engine rebuild ABCs. Be clean....meticulous and importantly...organized.

Inattention can cost you hundreds of dollars like forgetting to install or blockoff oil squirters or not setting your cam timing right.

Get the FSM and get to wrenching. Ask questions if you're unsure.
Thanks a million! I'm a perfectionist. Fortunately, I'm not cash starved. But doing it right, taking my time, learning stuff *deeply* is how I roll. If things go sideways, I'll be bumbed/ashamed, but it won't stop me.
It's really kind of ludicrous that my hail-totaled, neighbor-dented DSM is getting this love, but she's been with me for half my life now, ordered new from the factory, "first car" syndrome. Unlike 10 years ago, I can afford this, my son (and daughter) both grew up with and LOVE her, so there's not really a question about "if".
 
A 2.3 is a waste of just about everyone’s time. Especially a stock type vehicle like yours. Ditch the seven bolt, get a six bolt and do it yourself. Or go the easy route and buy a running donor car(non turbo 1g) and use that engine. Do the timing belt and water pump and go.

It is a simple four cylinder engine. Not a space rocket. Don’t be scared and learn something. Bond with your kid.
Thanks BigLady,
The whole 2.3L idea was hatched before the motor ran dry of oil. Everything changed then.
I explained the 2.3L stroker turbo general concept to my son a week or two before the motor died. It was looking like it was going to be our summer project. My pre-kid upgrade path was right at the point that you could upgrade based on the 2L or upgrade to 2.3L, so we were luckily ready to go, either path.
I had parked the car in ~2018 because I needed a reliable, practical DD (love my 4Runner, BTW) and was having reliability issues with my Talon. You can do the work yourself, but when you have no other vehicle to rely on, and/or parts are backordered, it's a PITA!
The motor had 140k on it, was using oil, had below-spec compression and really needed a rebuild before serious power-adders, so it made sense at the time to consider a 2.3L dream, including the follow-on FP, ECMLink, injector and FMIC mods which would have been different for a 2.3 vs 2.0. We were up to the challenge of building a 2.3L stroker turbo motor - I'm pretty confident that I'm up to the mechanical and tuning challenge - and that was a perfectly appropriate time to attempt that sort of challenge.
But oil starvation happened, so it makes more sense now to see if we can rebuild the stock motor or replace/rebuild it and continue performance mods on a 2L.
If I can't salvage the stock motor, I'll probably stick with a 7-bolt just because that's what's supposed to be driving a 2gb. Could be swayed to a 6-bolt still...
 
In the years passed myself/ daughter combo put together some dsm swaps on weekends and downtime. Honestly if it starved the oil and seized I would not bother. Unsure of your location but the jdm engines that we get here in New Jersey and very 👍. Just swap out the sensors and do the maintenance while it’s out. Jdmenginedepot, jdmenginezone where the two locations that we used on both dsms and Nissan engines. Recently we purchased an evo3 engine and it was in great shape(compression tested and leak down tested on site) keep the love in family and wrenches because in the future they will be great wedding stories(females) and beer talk(males)
Thanks a million for the engine references. Might not need them (hopefully the motor is salvageable) but having options sets my soul at ease.
Had dreams of car stuff with my daughter (20 yo) but that ship has sailed. Awesome for you!
Is your profile pic a Camaro or is it a C2 Vette? Sorry. I think it's a Camaro, FWIW, but I don't know the C2 details enough to know if it's not a C2. My neighbor has a '68 RS in Tripoli Turquoise (KK paint code). Some day, maybe both are in my garage with (no offense) a '69 or '70 Mustang fastback...
 
@Dat240zg and @1990TSIAWDTALON I swear I responded first to your messages earlier, but they didn't show.
Will do on the FSM. Thanks for the DSM links for rebuild info! I read through the Haynes manual on the rebuild chapters years ago and re-read them the other night - not exhaustive but helps. These other links will definitely help, too!
Gonna do this. Gonna be fun!
 
Thanks a million for the engine references. Might not need them (hopefully the motor is salvageable) but having options sets my soul at ease.
Had dreams of car stuff with my daughter (20 yo) but that ship has sailed. Awesome for you!
Is your profile pic a Camaro or is it a C2 Vette? Sorry. I think it's a Camaro, FWIW, but I don't know the C2 details enough to know if it's not a C2. My neighbor has a '68 RS in Tripoli Turquoise (KK paint code). Some day, maybe both are in my garage with (no offense) a '69 or '70 Mustang fastback...
Camaro😎
 
When it comes to Camaro Identification time, my boys always go "Hey Dad, what year is THAT one?" I admit, I love mine and grew up when they were the go to car to have (and I've had plenty)
That's a 1969. Either an SS, RS or Z, I can't see the front or back ROFL
Beautiful car!
Pardon the interruption. :)
 
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