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1G I just rebuilt rear brake calipers, is it normal for piston to keep turning?

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XC92

Proven Member
1,573
362
Jul 22, 2020
Queens, New_York
I just rebuilt one the right rear brake caliper on my '92 Talon TSi AWD. First time I've ever done this, and it was as rusty and cruddy as one could imagine. Between taking them apart and then cleaning, derusting and painting them and the rear suspension members, anything connected to them and the wheel wells, it's been a really involved job, taking well over a month of half days several times a week. But now it's mostly done and I'm ready to finish rebuilding the calipers and put them back on the car.

The thing is, after putting the internals back together, largely following the superb how-to that Calan posted over 10 years ago (but with my own variation on how to compress the spindle assembly using a washer and small snap ring), when I tried to install and retract the piston using needle nose pliers, after the piston went all the way down and in, it kept on spinning, without moving axially, which seemed weird.

So I'm wondering, is there something wrong with one or more parts to make this happen, did I do something wrong, or is this what's supposed to happen? Did the piston threads pass the end of the spindle threads, which is why it's spinning without further retracting the piston? If so, should I spin the piston half a turn or so the other way so the threads make contact again? Or should I keep the piston as is and only make sure that the v-shaped depressions on the top align with the brake pad pin?

Update: I took a lot at the still disassembled left caliper just now. I screwed the spindle into the piston, and after the spindle screwed all the way in, it kept on turning with a little bit extra force, not using any tools, just whatever torque my fingers could apply. So it appears that it's supposed to be able to keep turning after completely retracting, to align the cutouts on the piston end with the pad pin, I assume. Can anyone verify this confirm that this is per design?
 
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Haha. I know that feeling. You're good man:thumb:

Heh, thanks again.

Btw, I'm pretty sure I installed the spindle assembly correctly, per Calan's guide, but if I accidentally got the spring installed upside down, with the narrow end towards the piston or "up", would that be bad?
 
Heh, thanks again.

Btw, I'm pretty sure I installed the spindle assembly correctly, per Calan's guide, but if I accidentally got the spring installed upside down, with the narrow end towards the piston or "up", would that be bad?

No problem man. I haven’t rebuilt one and not sure how it’ll work w it backwards, but I’d take it apart to put it on correctly. It’s meant to go on one way
 
No problem man. I haven’t rebuilt one and not sure how it’ll work w it backwards, but I’d take it apart to put it on correctly. It’s meant to go on one way

Will do. It's not that hard and I might actually be able to tell just by removing the piston.
 
Heh, thanks again.

Btw, I'm pretty sure I installed the spindle assembly correctly, per Calan's guide, but if I accidentally got the spring installed upside down, with the narrow end towards the piston or "up", would that be bad?

Will it even fit that way? If I recall the narrow end is narrow to fit into the base of the threaded adjuster.
 
FYI make sure the brake pads you use have the little nub that fits into the piston. If they don't the caliper will not adjust and it will feel like a bad master cyl.
 
FYI make sure the brake pads you use have the little nub that fits into the piston. If they don't the caliper will not adjust and it will feel like a bad master cyl.

They do. A bit worn but still there, and I'm going to replace them fairly soon.
 
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