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  1. The never ending build of my 1991 Galant VR4 #1062

    All my new tranny parts showed up, and I picked up a used tranny with evo 3 stuff in side, it hurt the intermediate shaft and 4th gear so I have some extra parts and will buy a new intermediate shaft to fix this tranny for a back up this year.I also dropped off my new block, MAP stage 5...
  2. The never ending build of my 1991 Galant VR4 #1062

    Yes I had the block o ringed before last year, and with the MLS gasket worked great until I turned the boost up a little to high :(I had been running around 39-40psi on E98 and towards the end of last year I wanted to see a little more. So the night we drove all over to all the good hang outs...
  3. The never ending build of my 1991 Galant VR4 #1062

    I will work on some pics but the race car is done for the year. I have 2 spare blocks and heads I am bringing to MAP along with my custom CP pistons and Custom Carrillo rods and many other parts and I want a motor that will handle 850AWHP for a season by spring time.Also on 10-28-2012 at...
  4. The never ending build of my 1991 Galant VR4 #1062

    The track had tons of grip, to much for my setup. I broke 5 axles in 3 passes, the number of cars and classes plus no open time trials limited me to 3 runs Saturday and 1 elimination run Sunday morning.First pass we upped tire pressure to 16psi, and left the line with 8psi. We broke both...
  5. The never ending build of my 1991 Galant VR4 #1062

    Time for the small update.The new 3/4 syncro set showed up and they are installed. The tranny shifts great at 10,000rpm and we are working out the tune with the 26" tall tire and shifting. The RPM drop per gear is a lot more then the last few years, but the traction and MPH per gear is well...
  6. The never ending build of my 1991 Galant VR4 #1062

    Thank you CP/Carrillo for looking over the old parts, and cutting up the new set of pistons for the year.The new pistons have a little different out shape, to help piston stability, and they now have 6 gas ports for the top ring, and they added polishing to the final steps of machine work...
  7. Street Driven 8 Second 2G Build

    I guess I would have to look at 25.4 rules, but I know for a 25.5 chassis in Minnesota the 2nd cross bar for the main hoop would have to be a little lower, and the inner funny car bar would have to go down to the 2nd cross bar for the main hoop, but as long as it gets the sticker you are good to...
  8. Aluminum Muffler build and wastegate re-route

    And if you BOV is vented to atmosphere you get a good spray of pure merhonal in your engine bay.
  9. overflow tank out of aluminum

    The plasma cutter is the main issue. As long as the machine is setup right, and you grind the cut edge and clean the parts it should weld fine.The reason you do not want to grind down aluminum welds is in the welding process affects the temper of the aluminum. So the weld is the strong...
  10. lets talk welding helmets

    For MIG welding and plasma cutting auto tints the way to go. I use a miller auto tint with the flame pattern, and it has a good sized window. I wish it went down to a shade 8 for cutting.And TIG I love my Jackson hood with a gold shade, I run a 10 for most stuff but have a 12 I swap in for...
  11. Your most recent welding pics

    NM, unwanted info
  12. Mig welding tubular manifold

    For ss you really need to know your way around a MIG. I would recommend a already made manifold of some nature, there should be one to put a turbo just about anywhere in/on/around a Dsm.Or if you insist on reinventing the wheel thinking it will save you time money or a headache then mock it...
  13. How to weld aluminum and not scratch it?

    When you weld aluminum its melting point after the oxidizing layer is removed is 8-900deg F. There is nothing that I know of that can handle that kind of heat and conduct electricity and be easy to install and remove.But as far as mock up and taching together you can wrap it in blue painted...
  14. What welder do you use?

    At home o have a Airco 250 water cooled TIG on an 80amp breaker(just have to hold off on 310amp welding).Great machine all mechanical should run for ever. I did adjust the gap on the high freq. And the wife hates it when I weld aluminum and she is trying to tape something off the TV, lol...
  15. The never ending build of my 1991 Galant VR4 #1062

    I will have my rods and new set of pistons late next week. I have ordered stuff from parts dinosaur and am talking with MAP and Dukes for the rest of the parts.Some good changes this year is new timing belt stuff, I am building a new head with 1mm over valves new springs and crazy light...
  16. 11,600 rpm down shift!

    Do you have a AEM EMS in the car? If so they can control autos.~John
  17. Stainless welding using cheap mig wire feed

    If I use a wire feed on stainless its only to gaft some cheaper exhaust back together and the chunk of SS is on hand and right length. Or if I do exhaust hangers on a SS muffler that is MIG welded together from the factory. Use the 75/25 it will stick it together.~John
  18. Poor Mans backpurging

    yes I am a fan of solar tybe b flux mixed with methanol. So I mock it all up either tack or blue tape it together then mark and brake it all down, flux the back side of the welds and weld it all up.~John
  19. Stainless welding using cheap mig wire feed

    You can mig weld stainless steel. I would never try with flux core wire. 304SS or mild steel works, only solid core wire with inert gas 75%Co2 25% argon. Set the welder up for less heat then mild steel welding a little slower wire speed. TIG is the ideal method for SS welding.
  20. What is this called / Where does this go / What does this do? [MERGED]

    Swage tube, right/left hand thread normally for length adjustment with out taking an end off.Afco Racing Products 19519 Afco Racing Swaged Steel Tube 19" L 19519 Racing Warehouse racingwarehouse.com
  21. My 2g Chassis Build.

    Well for the most part the 2g chassis are rusting away all on there own. Looks good man, keep up the good work.I would like to see some more pics of the back end tube work.As far as chassis certification like said above you need to fallow standard TIG welding processes when welding...
  22. The never ending build of my 1991 Galant VR4 #1062

    here are the goods:91 Galant VR4 720 awhp e98 39psi - YouTubeJohn's 91 Galant VR4 816awhp 44psi dyno run - YouTubeJohn's 91 Galant VR4 [email protected] in car - YouTubeJohn's Galant VR4 1/4 Mile Time and Speed Record 6/26/11 9.45 @ 156 - YouTube~John
  23. The never ending build of my 1991 Galant VR4 #1062

    91 Galant VR4 - MitsuStyleThe never ending build of 1062. | Galant VR-4 > General VR4 Discussions | GalantVR-4.org Mitsubishi Galant VR4 Forumhttp://www.dsmtuners.com/forums/custom-fabrication/410120-here-my-build-log-my-galant-vr4-1062-a.htmlAny further questions feel free to ask. But...
  24. Custom upper motor mount?

    I still use the front mounting holes on the block. I have heard of the #1 cylinder wall cracking on high HP cars with the mount cut. I will take a better pic when I get home.
  25. Custom upper motor mount?

    Here is my custom motor mount, but I did cut the front end off.
  26. Who has the fastest HX35 DSM in a .55a/r bolt on housing?

    If you have a welded center diff it could be the output shaft that broke. Good luck.~John
  27. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    I am ok driving slow. I did a lot of spirit driving early on in my driving career. I did get a hand full of tickets and pulled over way to much. So now I am fine driving a slow POS from point A to point B, but it can not be to big of a POS.And when driving the race car around there is...
  28. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    I recall we cut the valve seat AS big as it would go for the 2mm overs, and it was no were near the edge of the valve, we just got lucky as can be the 1mm overs lapped right in.Street pulls at these power levels are not WOW for me any more. 2nd gear is over in just over 1 second when its on...
  29. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    The focus was to see how it was at 40psi, because it runs good at that level, the 44psi would have been a bonus, when you see the dyno sheet you will understand.~John
  30. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    There was a local Dyno day here at MAP this weekend. I pulled the head off my car to replace some bent exhaust valves and drove it down there to see how the car did on an AWD DynoJet.I replaced the 2mm oversized exhaust valves with 1mm over valves. I ended up lapping them in, which worked...
  31. Dynoed again 1033HP!

    I run E98 as well. You have a nice setup, and good luck figuring out how to use all this power at the track.~John
  32. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    I have a hand full of things to work on before the car would be good to take down to Texas for some real racing. I hope to get a few things done over this winter and we shall see, about what time of year do they do that?~John
  33. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    I do need a ball bearing turbo, let me know what you have.I was not at the shoot out due to work, and the car needs some more work before I go back to the track and try to better my ET/MPH.I do have a few build threads, but they are on a local car forum and Galant VR4.org.91 Galant...
  34. 91 Galant VR4: 2L, GT4202, 44psi, E98, built everything

    This was from early this year:First off a big thanks to Shane and DB Performance for making this possible. The car did make Great power, then we found our wall, and it was 2 fold.So I wanted to get the car back to the 650 or so it was last year so I could hammer out the 60'. Then if...
  35. Here is my build log of my Galant VR4 #1062

    I have posted videos and pics, in the drag strip section: http://www.dsmtuners.com/forums/drag-strip/410121-1-4-mile-update-my-91-galant-vr4-1062-a.htmlAnd the Great Lakes region: http://www.dsmtuners.com/forums/minneapolis-area-dsm-forum/410143-john-maple-grove-mn-my-91-galant-vr4-1062-a.html...
  36. Here is my build log of my Galant VR4 #1062

    I will dig threw my pics and see if there is anything I missed. Or if you want to see something, or more pics of something let me know. Thanks for looking.~John
  37. 1/4 mile update on my 91 Galant VR4 #1062

    http://www.dsmtuners.com/forums/minneapolis-area-dsm-forum/410143-john-maple-grove-mn-my-91-galant-vr4-1062-a.html
  38. 1/4 mile update on my 91 Galant VR4 #1062

    I'll sell it to you cheep. And yes we are working on the 60', the car likes to break stuff at the track, or due to weather conditions etc. If I have gone to the track in the last 2 years I either get 2 or 3 runs. I have only broken the tranny 1 time. So with a few more times at the track and...
  39. This is John, from Maple Grove MN with my 91 Galant VR4 #1062

    Mitsu Style build thread: 91 Galant VR4 - MitsuStyleGalant VR4.org build thread: The never ending build of 1062. | Galant VR-4 > General VR4 Discussions | GalantVR-4.org Mitsubishi Galant VR4 ForumFace book updates: Log In | FacebookI will work on posting pics of the key fabrication areas...
  40. Dynoed again 1033HP!

    I run an Eliminator fuel pump, base fuel pressure 40psi, FIC Blue Max 2150 injectors @ 90%duty cycle with a 2.0L running 41psi and my trap speed is 157mph. I would try to up your base fuel pressure to make the injectors bigger, or take some weight out of the car.I suppose at 44psi my car...
  41. Here is my build log of my Galant VR4 #1062

    And you are now kind of up to speed on the fabrication that went into this crazy project. We figure there is over 3000 man hours in the build up to this point. We have some stuff here and there we want to change, but the car might be out for paint over this winter.~John
  42. Here is my build log of my Galant VR4 #1062

    Well I still say its a "streetable" race car, I have logged 400 miles on the street this year.~John
  43. Here is my build log of my Galant VR4 #1062

    Yes the plan was to make it look as much like it did, but easy to work on. The lexan rear window and the stickers and roll cage are the dead give aways, besides the pissed off noises this car makes driving around.If you are talking about the welds on the inside of the water to air, well I...
  44. Here is my build log of my Galant VR4 #1062

    Here is the start of the 1 piece removable front clip, just to make the car easy to work on. You can take the hood off with 4 pins, or the hole front clip comes off with 4 pins and 2 zuss fasteners.~John
  45. Here is my build log of my Galant VR4 #1062

    And here is the cutting off of the front end, and the start to fabricating the main structure.~John
  46. 1/4 mile update on my 91 Galant VR4 #1062

    Thanks, this is the fastest and quickest Galant VR4, in the world. For now, I hope someone steps up and takes the #1 slot back. Then I would have a reason to go back to track.~John
  47. 1/4 mile update on my 91 Galant VR4 #1062

    I had a fun and long weekend up at the MAP proving grounds, my car number was 1616.We made 2 runs on saturday. The first run was just to see what the boost was at, look at the log, and see if the new tranny parts were happy shifting at almost 10,000rpm.So we cooled the water to air down...
  48. Here is my build log of my Galant VR4 #1062

    Mitsu Style build thread: 91 Galant VR4 - MitsuStyleGalant VR4.org build thread: The never ending build of 1062. | Galant VR-4 > General VR4 Discussions | GalantVR-4.org Mitsubishi Galant VR4 ForumFace book updates: Log In | FacebookI will work on posting pics of the key fabrication areas...
  49. EGT's for PTE54trim with 680cc's??

    wideband 02 is the only way to tune a car, egt tunning is for deisels and/or rice boys. www.wbo2.com~John
  50. 32 degrees of timing - pump gas!!!

    Use a widebang o2 sensor and a palmpilot to log knock, injectors, etc. And as long as everything seems in order it should be fine. For the 1g knock sensor about 5-10 knock count is ok.~John
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