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2G No luck clutch won't release

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Simonsaysr1

Proven Member
135
11
Jan 30, 2016
Rocky mount, North_Carolina
So I've tried to mess with my 2g and it's getting to be quite irritating. My clutch didn't seem to want to release, it just seems to stay engaged . so I've tried alot.
I've bought a
-New OEM master and slave cylinder
-New shifter bushings
-new Act pp and clutch kit
-Resurfaced and stepped flywheel to .610
-new rubber fork boot. (The fork sits towards the driver half of the window, then extends atleast 3/4 of an inch or so with the clutch pressed .
-Russell speed bleeder valve fitting
-New fluid bled atleast 30 times . used a whole bottle and a half
-new pivot ball shimmed
It doesnt leak anywhere I'm getting the fork to stay in place when the clutch pedal is pressed in
I've adjusted the pedal everywhere
And you can feel the pp resistance..
So I had problems quick shifting it when I first bought it. There was always a huge pause in between gears to shift it. It seemed to get picker and then it started crunching. Then wouldn't even go into first or reverse ,if I try now. it grinds with enough force it makes me cringe a bit inside every time. And it's completely locked out of all the other gears. But when the engines off it shifts fine. I have slight input shaft play but is an 1/8th of an inch to much side to side play . it's got a fair amount of in and out play too ,somewhere around 1/4 inch. The guy I bought the car from had a f5m31. Can I rebuild with f5m33 internals. What's the difference in the series other than a double syncro second. Is my trans bad or am I having problems elsewhere? Are my bearings screwed along with my non turbo syncros. Any insight?
 

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If you try to roll the motor over with it in gear does it try to move the car clutch pressed to floor and also with no pedal at all? Does it make any noises at all when in nuetral and running? There is more to "adjusting" a clutch than just bleeding the master cylinder. When you installed new master did you adjust the push rod? When you are pressing the pedal in can you see if the throw out bearing is actually pushing pressure plate fingers all the way or if its just pushing up to it and not engaging it... lots of questions. I dont really know the internals of these trans however i have a 91 talon tsi awd 5speed and i had issues with the "outer mechanics" such as shift cables and the hydraulic side as well..
 
did you check the pressure plate? maybe your throw out bearing/thrust bearing is not pressing on it correctly. did you replace it? i know they send it with the kits.

it sounds like your gears are spinning as the axles where out. possibly an internal issue. i had the same prob when i was testing my transmission with no axles attached and the engine running.

reason being axles stop rotation of the inner assembly by either tires not having enough power to move when on floor, and or brakes don allow tires to spin.
 
My dads stealth has a similar problem it the reverse sucked then one day he tried to put it in reverse and it started grinding and now he can't put it in reverse he brought it to a transmission shop and they said his tranny was toast
 
Try extending the clutch rod out further and see if it's easier to disengage. You'll likely have to pull the transmission back out and inspect the pressure plate.
 
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