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Turbo System Tech: 4G63 turbos, Intercooling, Boost Control, Wastegates, etc.

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Old 07-07-2012, 07:04 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #1 (permalink)
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Compound Turbo E85 Steams BAD!


I have an issue I would like to pick some guys brains with. I got my Talon moving with the compound setup. The issue is I smoke pure steam really bad. Might I add that i has been 100 degrees in Michigan with extremely high humidity along with a high dew point. When the car is cold I get zero steam but as the car heats up its like a head gasket blew on me but I never loose coolant nor pressurize the cooling system. This engine ran perfectly fine last year before I put it up. I did notice a pretty decent amount of water would come out of the side exit last year but it never had time to sit in the exhaust. I am also running aluminum exhaust which I would imagine cools pretty fast when I am moving.

Anyone experience a lot of steam with there e85 dsm's??




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Old 08-18-2012, 04:14 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #2 (permalink)
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what was the issue?


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Old 08-18-2012, 04:47 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #3 (permalink)
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^^ I run e85 and I've never had a problem with this "steam" that your talking about. Could you elaborate a little more about what your talking about
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Old 08-18-2012, 04:50 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #4 (permalink)
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Double check the crank case breather system routing?? I had something that sounds similar to your problem when I had it hooked up wrong about 5 years ago.
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Old 08-18-2012, 05:26 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #5 (permalink)
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Check the water port that comes through the rear driver side of the head and is supposed to be blocked off by the IM and sealed by it's gasket. that seal can fail, especially if you are using a heat barrier.

I find it to be a good practice to just fill the hole with epoxy and give a good flat finish to ensure that the IM will seal to the head.
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Old 08-19-2012, 05:15 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #6 (permalink)
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It's the big turbo cooling the exhaust enough to condense the gas. I do have a little oil smoke sometimes as well


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Old 08-22-2012, 11:03 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #7 (permalink)
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My e85 3.8 would do something similar, but only when cold or if I let it sit a few months in humid temps. Usually, once it warmed up and cleared the moisture from the oil it was fine. The longer the fuel sits the more moisture it absorbs. E85 degrades like a mofo in humid areas.

Have you done a compression test?

Have excessive water in the oil when drained? Does the oil smell like coolant? Do you even run coolant? May try running straight coolant (if oyu don't already). If you can smell it clearly in the exhaust and it smokes worse, I'd say you have a problem.

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Old 08-22-2012, 11:08 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #8 (permalink)
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Two turbines taking enough heat out of the exhaust could do this just fine.

That's a real efficient set-up there.


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Old 08-22-2012, 11:41 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #9 (permalink)
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do you run any methinol injection to cool all that boost? thats all i could think of..


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Old 08-22-2012, 12:49 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #10 (permalink)
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No meth just pump E85. It has had a quite a few gallons ran through the system. I think the E85 is good just the exhaust is cooling rapidly.

Did all the tests to make sure it wasn't coolant. Compression tested 185 across the board. No bubbles in coolant. Doesn't push coolant. Last pass of DSE my rad cap loosened up somehow(most likely the vibration of the 2 step over and over again) just added water and water wetter and tighten the cap and she is good.


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Old 08-22-2012, 12:55 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #11 (permalink)
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Quote:
Originally Posted by viperlp01 View Post
No meth just pump E85. It has had a quite a few gallons ran through the system. I think the E85 is good just the exhaust is cooling rapidly.

Did all the tests to make sure it wasn't coolant. Compression tested 185 across the board. No bubbles in coolant. Doesn't push coolant. Last pass of DSE my rad cap loosened up somehow(most likely the vibration of the 2 step over and over again) just added water and water wetter and tighten the cap and she is good.
They do always have that water droplet by the E-85 Logo E-85 already burns a lot colder then gas so i will have to agree with a few posts up, two turbines could very well cool it that much. Although i would think each turbine itself would create heat.


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Old 08-22-2012, 01:00 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #12 (permalink)
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They absorb the heat as energy to spin the turbine. Right before the turbo heat would increase because of the restriction of the turbine but right after there is a big expansion for the gas to lose heat.


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Old 08-22-2012, 01:15 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #13 (permalink)
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Quote:
Originally Posted by viperlp01 View Post
They absorb the heat as energy to spin the turbine. Right before the turbo heat would increase because of the restriction of the turbine but right after there is a big expansion for the gas to lose heat.
makes sense, your primary must be running very cold then, have you thought about putting an EGT probe in the hot pipe between turbine housings?


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Old 08-22-2012, 01:37 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #14 (permalink)
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Turbines take the energy of the fluid and convert it.

In this case hot, pressurized exhaust gas (mass) and transform it into mechanical torque, which spins the compressor wheel.

Heat = the presence of energy to put it in laymans terms, a given mass with a given temperature has a given amount of energy.

The turbine takes that energy out to perform work, but because the amount of time that exhaust mass is subject to the wheel is so short we don't normally pull enough out of it with a single small turbine stage and the remainder of the exhaust system will get quite warm from all the wasted energy.

In this example (series turbochargers) with a second, larger turbine stage is then going to take a good portion of the remainder of the energy in the exhaust mass that wasn't caught and used by the first stage.

This creates enough of a change in temperature that the gaseous h2o and other components come out in vapor/droplet form, because it underwent a phase change (exothermic reaction)

The pressure delta across the wheels also play a big part as viperlp01 mentioned


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Old 08-22-2012, 01:40 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #15 (permalink)
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At the DSE event when you were staging it almost looked like water was pouring out of your exhaust, I never seen anything like that before.
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Old 08-22-2012, 02:22 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #16 (permalink)
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at the dse event when you were staging it almost looked like water was pouring out of your exhaust, i never seen anything like that before.
anyone have a video of this pass? I would like to see that


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Old 08-22-2012, 02:25 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #17 (permalink)
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Couldn't really see it on the video but check this shot out:


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Old 08-22-2012, 02:45 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #18 (permalink)
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Looks like the gases are condensing at such a rapid pace that they are coming out as a liquid state. Maybe you will need to take it all a part and put it back together and see if stops. I don't think it is much too worry about unless you have water in your fuel. Your ethanol mix is pure or contaminated with water? You might could check that out just to be on the safe side. Good luck!


By the way, nice runs at the shootout. You made it look easy.

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Old 08-22-2012, 03:03 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #19 (permalink)
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Read above, its happening because he has two well sized turbine stages taking the heat energy out.. which is causing the phase change.


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Old 08-22-2012, 03:51 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #20 (permalink)
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That and i bet the aluminum exhuast is playing a big role in this also since it will transfer whatever heat is left quicker than say stainless steel.


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Old 08-22-2012, 05:31 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #21 (permalink)
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Your car was a sleeper. I watched from the big end and you couldn't hear it as you went past the finish line. Wish I could've worked out the bugs with my Laser whereas we would've had a good race! FWIW I run 4" aluminum exhaust with E85 and I do not get any moisture so I doubt that has anything to do with it. I think Landspeed is on the right track.


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Old 08-22-2012, 05:41 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #22 (permalink)
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The car is super quiet. That also has to do with the two chargers. The car has full 3.5in exhaust with no muffler(rule requirement... I am sorry but didn't have time or money to buy one).

That would have been one hell of a race man. Zimmer and you both sporting 9 sec street cars would have made it pretty interesting.


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Old 08-22-2012, 06:05 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #23 (permalink)
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ill be on the 9 second street car group someday when i get my tune worked out and a few more supporting mods.


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Old 08-30-2012, 09:27 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #24 (permalink)
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Quote:
Originally Posted by LandSpeed-DSM View Post
Couldn't really see it on the video but check this shot out:
WOW! Thats crazy, never seen that before

I get steam on E85 mostly on startup though but i haven't really monitored it closely


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Old 08-30-2012, 09:42 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #25 (permalink)
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Pretty typical to see condensation and unburnt fuel pooling in the bottom of the muffler/pipes spray out on a hard launch at the track. I see it all the time on pretty much every kind of setup/fuel imaginable.

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Old 08-30-2012, 09:50 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #26 (permalink)
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This video shows it pretty well. Go to 9:30 to see the first run (more moisture) and then again at 12:35 for the second one (less moisture).




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Old 08-30-2012, 04:47 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #27 (permalink)
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I had to damn near hot lap the last video so exhaust is hot. The first run was a bye and I had a ton of time to cool the car down


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