pianoman
20+ Year Contributor
- 708
- 2
- Dec 14, 2002
-
chicago burbs,
Illinois
first off its a 90 tsi awd. now when the cars in either 2gear or 4gear when you hit the gas the shifter moves back and when you let off the gas it moves foward agian. about a week ago i was cruisin in 4th gear and when i let off the gas the thing just poped right out. So after searching on here for this problem, I found someone with the same prob. the assembly where the cables attach under the hood was loose. so i tightend it up. now second still moves back and forth in relation to throttle, and i can use fourth if i only give it like 1/8 throttle and hold it. otherwise it will pop out. Now, is it a bent 3-4 shift fork, or a bent shift rod? or maby i just need some hard core cable adjusting? It almost feels like when its in fouth its riding on the end of the gear?

so since i didn't have them i called mitsu and ordered some. Then I was on my way to AMS to go get some poly motor mounts, when the last 1/4 way there my tranny started acting funny, It had problems moving side to side, it grinded really hard upshifting from first into second, but it was fine going from 3rd to 2nd. then it made some sounds that sounded like a whistle and a zipper at the same time. then it felt like i ran somthing over 4 times in the center of my car. SOOOOOO.... i got to ams, got the poly mounts, and as i left, if you accelerated in first gear, it felt really loose, like in the transmission. so i limp the car 45min home driving as slow as i can and accelerating as slow as i could. i get to the garage. me and my cousin take off the transmission and the transfer case. Well we went to drain the transfer case and a few ounces of metal sludge came out
i ran my magnet over it and it practiclly grabbed it all. Then we pulled apart the transmission. everything looked good, except for one bearing that sits at the bottom of one of the gear assemblys, I can't remeber if it was 1-2 or 3-4 but its the last bearing assembly all the way at the bottom. it just exploded, I'll post a picture of it tonight, the little bearing pecises were all over. so we inspected the rest of the schynos and gears, and all the rest of the bearings, and the cases and the diff's, the teeth of the gears, everything. It all looks fine, infact it looks like its been rebuilt before. the rails look good and the forks look good. So, im gonna pull apart my other trans and use that bearing. Do you know, since my trans has open diff's, if I can swap the limited slip diffs out of my other awd trans and put it in this one???? thanks, will post a pic of the destoyed bearing tonight.
then everyone will go raid my stash. I dont know if you can do what you asked though. I suppose if the casing is okay and you clean everything impecibly, you could probably get away with putting it back together. Good luck! 