GreenGSX
DSM Wiseman
- 371
- 5
- May 13, 2002
-
Rochester,
New York
I hate my car. I cant help it but its true. Its a big pile of crap and I have no desire to work on it. When I put it away last year the alternator relocation bracket was broken, the heater core was leaking hot fluids on me, I had stolen the brake master cylinder for the Galant and the engine was crankwalked. I was totally convinced that Id have to build another engine for this year and the reality of life is that I do not have the budget for that.
Thats the place I was in two weeks ago. I could barely walk past the car without cringing. I just had no desire left for it all. Lucky for me my wife cleared up some time for me on the weekends and I started to pick away at it.
First up was the heater core. Getting the dash out isnt that hard but it is tedious. The thought did cross my mind to just pull out the entire HVAC system and get rid of 35lbs and a couple of hoses to have to worry about. But our season starts in April and goes to October which means that I will have to contend with 40 degree days. So I decided to keep it. The dash goes back in much quicker then it comes out and to my surprise I only have a few leftover parts and screws.
I ordered a new brake master around Christmas time so that was pretty easy to install and my wife helped me bleed the brakes. Shes getting pretty good at it by now.
Fixing the alternator is pretty easy too. I just had to send an email and ship off the lower bracket. It came back a few days later and went on the car in about 15 minutes. While I had the intake manifold out to fix the alternator I did notice that I could use a set of injector seals. Not much of a chance getting those before the event so I just lubed them up with oil and put them back in.
I saved the crankwalk for last. Ive been talking to my machine shop and searching on-line to see if I couldnt just put new main bearings in and I decided that the only way to find out is to pull the pan and main caps and see what type of damage was done. Getting the bearings out was pretty easy. Drop the cross member, drop the down pipe and finally, drop the transfer case and everything is pretty much there. Once the oil pan is off I used a screwdriver to move the crank back and forth and just like last year this pig has crankwalk. If you can see it move without your glasses its pretty bad. I loosened the alternator belt and pulled the main caps and basically everything looks pretty good. Now keep in mind this motor has over 60K miles of absolute abuse and its gone through at least three turbochargers that I can remember. You can plainly see in the pictures that chunks of stuff have gone through the motor. But what you cant see in the crank which looks pretty good. The thrust surface on the crank shows signs of un-even wear but otherwise its OK. I took the bearings to my machine shop and he said it looks like youve been beating on this for a while. Nope, just back and forth to church
I used the cap off a bic pen to push the bearings out of the engine and then used a screwdriver to pull them around the journal so I could take them out. I lubed up the new bearings and pushed them into place and using a feeler gauge I checked the crank endplay and everything was back in spec. Then I buttoned everything up by installing the main bearing caps, oil pan, etc..etc.
With my fix-it list completed I charged up the battery and she fired right up. I roll out of the garage and gently take it for a spin. The oil pressure is good and there is no sign of knocking and for 6 month old gas she is running pretty good. There is a bit of uncertainty in the front suspension but I think that has to do with the fact that car has been sitting for a while and the tires have taken a set. This all happens on Wednesday night and the event is on the Monday and Tuesday of the following week. I have Friday off from work and part of the weekend to fix any bugs that come up. For now I am just going to drive as much as I can to see what breaks.
Friday I find myself in an unusual position. There is nothing to do? Thats right, my POS is running perfectly. I did a little tuning and it does 21psi with no knock and it pulls like a train all the way to 8500 rpms. The front end worries seem to be fading as I put more miles on the tires. So, I cut the grass, washed the car, picked up my tools and basically just wandered around all day with nothing to do.
Saturday was spent with my wife and daughter and Sunday around 4pm I meet up with Mike and he and I headed off to the Glen.
Thats the place I was in two weeks ago. I could barely walk past the car without cringing. I just had no desire left for it all. Lucky for me my wife cleared up some time for me on the weekends and I started to pick away at it.
First up was the heater core. Getting the dash out isnt that hard but it is tedious. The thought did cross my mind to just pull out the entire HVAC system and get rid of 35lbs and a couple of hoses to have to worry about. But our season starts in April and goes to October which means that I will have to contend with 40 degree days. So I decided to keep it. The dash goes back in much quicker then it comes out and to my surprise I only have a few leftover parts and screws.
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I ordered a new brake master around Christmas time so that was pretty easy to install and my wife helped me bleed the brakes. Shes getting pretty good at it by now.
Fixing the alternator is pretty easy too. I just had to send an email and ship off the lower bracket. It came back a few days later and went on the car in about 15 minutes. While I had the intake manifold out to fix the alternator I did notice that I could use a set of injector seals. Not much of a chance getting those before the event so I just lubed them up with oil and put them back in.
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I saved the crankwalk for last. Ive been talking to my machine shop and searching on-line to see if I couldnt just put new main bearings in and I decided that the only way to find out is to pull the pan and main caps and see what type of damage was done. Getting the bearings out was pretty easy. Drop the cross member, drop the down pipe and finally, drop the transfer case and everything is pretty much there. Once the oil pan is off I used a screwdriver to move the crank back and forth and just like last year this pig has crankwalk. If you can see it move without your glasses its pretty bad. I loosened the alternator belt and pulled the main caps and basically everything looks pretty good. Now keep in mind this motor has over 60K miles of absolute abuse and its gone through at least three turbochargers that I can remember. You can plainly see in the pictures that chunks of stuff have gone through the motor. But what you cant see in the crank which looks pretty good. The thrust surface on the crank shows signs of un-even wear but otherwise its OK. I took the bearings to my machine shop and he said it looks like youve been beating on this for a while. Nope, just back and forth to church
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I used the cap off a bic pen to push the bearings out of the engine and then used a screwdriver to pull them around the journal so I could take them out. I lubed up the new bearings and pushed them into place and using a feeler gauge I checked the crank endplay and everything was back in spec. Then I buttoned everything up by installing the main bearing caps, oil pan, etc..etc.
With my fix-it list completed I charged up the battery and she fired right up. I roll out of the garage and gently take it for a spin. The oil pressure is good and there is no sign of knocking and for 6 month old gas she is running pretty good. There is a bit of uncertainty in the front suspension but I think that has to do with the fact that car has been sitting for a while and the tires have taken a set. This all happens on Wednesday night and the event is on the Monday and Tuesday of the following week. I have Friday off from work and part of the weekend to fix any bugs that come up. For now I am just going to drive as much as I can to see what breaks.
Friday I find myself in an unusual position. There is nothing to do? Thats right, my POS is running perfectly. I did a little tuning and it does 21psi with no knock and it pulls like a train all the way to 8500 rpms. The front end worries seem to be fading as I put more miles on the tires. So, I cut the grass, washed the car, picked up my tools and basically just wandered around all day with nothing to do.
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Saturday was spent with my wife and daughter and Sunday around 4pm I meet up with Mike and he and I headed off to the Glen.
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